Boiler Tubes

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Providing a range of high-quality Boiler Pipes, Boiler Tubes & Boiler Lsaw Pipes, Boiler Saw Pipes, Heat Exchanger Tubes and Condenser Tubes, Water Heater Pipes & Tube, and Boiler Saw Pipes Manufacturers & Suppliers at low prices

Boiler Tube Manufacturers & Exporters of Electric Resistance Welded Carbon Steel Boiler Tubes, Boiler Pipes Insulation Distributors, Steam Boiler Pipes, Boiler Pipes Erw Steel Pipe, Lower Temperature Boiler Pipe And Tube Manufacturers & Exporters Throughout The World

Detailed Information:

RatnaExports.com is one of the leading manufacturers of Boiler Tubes. Tubes for boilers are made of carbon steel or alloy steel and have open ends. The length of a boiler tube is longer than its periphery. It is possible to make boiler tubes from seamless or welded steel pipes, depending on their production method. Boilers use them to produce steam by heating water. Fire tube boilers and water tube boilers are the two main kinds of tube boilers. Various industries use boiler tubes, including industrial processing, fossil fuel, and electric power plants.

How Are Boiler Tubes Made?

Various industries use boiler tubes, including industrial processing, fossil fuel, and electric power plants. RatnaExports.com is a leading manufacturer of boiler tubes. Tubes for boilers are made of carbon steel or alloy steel with open ends. The length of a boiler tube is longer than its periphery. There are two boiler tube types: seamless steel pipes and welded steel pipes. Steam is produced by boilers using these boxes.

The initial process of manufacturing medium-pressure and high-pressure boiler tubes is the same, which includes fine drawing, surface brightening, hot rolling, cold drawing, and heat expansion. To make high-pressure pipes stronger and more resistant, steps are taken.

This procedure entails heating and cooling the high-pressure boiler pipes, increasing their toughness, hardness, and wear resistance. Different steps are involved in heat treatment, such as quenching, tempering, and annealing.

During quenching, a high-pressure boiler tube is heated evenly to an appropriate temperature and immediately immersed in water or oil for instant cooling. Further cooling can be achieved by using a freezing zone.

Quenched tubes can become tapped or broken if satisfied, while tempered pipes can become brittle.

In the process of annealing the seamless tube, the pipe is heated to a critical temperature, then left to cool slowly in an ash or lime bath for a few hours to remove internal stresses.

Boiler Tubes Specification:

Seamless Pipe (OD)	21.3 – 660mm ( Inch 1/2” – 26”)
SAW	16″ – 100″ NB
LSAW / DSAW	16’OD TO 54″ OD (8 MM TO 50 MM THK)
ERW and HFW	1/2” NB – 24” NB
End finish	BSE -Bevel small end, BOE-Beveled One End, BLE -Bevel large end, BBE -Bevel both ends, PBE -Plain Both Ends, POE -Plain One End, BE -Beveled end, TBE -Threaded Both Ends, TOE -Treaded One End
Wall Thickness (WT)	4.5mm to 60mm
Standard Length	6000mm, SRL, 12000mm, Double Random Length (DRL), 40FT, Single Random Length (SRL), 2000mm, 20FT, Custom Length, 3000mm, DRL
Schedules	SCH-5, SCH-40, SCH-XS, SCH-5S, SCH-80, SCH-80S, SCH-XXS, SCH160, SCH-STD, SCH-40S, SCH-10S, SCH-10
Marking by suppliers	Specification Material Grade Nominal Pipe Sizes (NPS) Wall Thickness or Schedule No. Manufacturing Process (Seamless/ EFW/ ERW/ Welded) Heat Number Stockholder/ Dealer/ Supplier or Manufacturer’s Name or Custom Logo – as required
Different methods used by manufacturers’	Extrusion, CDW, Cold Drawn Seamless (CDS), Electro Fusion Seam Welded (EFSW), Fabricated, 100% X-Ray/ Gamma Ray Welded, Welded, Submerged Arc Welded (SAW), Longitudinally Submerged Arc Welded (LSAW), Seamless, Hot Finish Seamless (HFS), Horizontal Submerged Arc Welded (HSAW), Electric Resistance Welded (ERW)
Surface Treatment	Galvanized PVC, Black, and color coating Transparent oil, anti-rust oil Bare pipe, Painted, 3PE, FBE, Epoxy Coating or as per the client’s requirement

Boiler Tubes Chemical Properties

Grade	Chemical Composition%
Grade	C	Si	Mn	P, S Max	Cr	Mo	Ni Max	V	Al Max
T2	0.10~0.20	0.10~0.30	0.30~0.61	0.025	0.50~0.81	0.44~0.65	–	–	–
T11	0.05~0.15	0.50~1.00	0.30~0.60	0.025	1.00~1.50	0.44~0.65	–	–	–
T12	0.05~0.15	Max 0.5	0.30~0.61	0.025	0.80~1.25	0.44~0.65	–	–	–
T22	0.05~0.15	Max 0.5	0.30~0.60	0.025	1.90~2.60	0.87~1.13	–	–	–
T91	0.07~0.14	0.20~0.50	0.30~0.60	0.02	8.0~9.5	0.85~1.05	0.4	0.18~0.25	0.015
T92	0.07~0.13	Max 0.5	0.30~0.60	0.02	8.5~9.5	0.30~0.60	0.4	0.15~0.25	0.015
Grade	Chemical Composition%				Mechanical Properties
Grade	W	B	Nb	N	T. S	Y. P	Elongation	Hardness
T2	–	–	–	–	≥ 415MPa	≥ 205MPa	≥ 30%	163HBW(85HRB)
T11	–	–	–	–	≥ 415MPa	≥ 205MPa	≥ 30%	163HBW(85HRB)
T12	–	–	–	–	≥ 415MPa	≥ 220MPa	≥ 30%	163HBW(85HRB)
T22	–	–	–	–	≥ 415MPa	≥ 205MPa	≥ 30%	163HBW(85HRB)
T91	–	–	0.06~0.10	0.03~0.07	≥ 585MPa	≥ 415MPa	≥ 20%	250HBW(25HRB)
T92	1.50~2.00	0.001~0.006	0.04~0.09	0.03~0.07	≥ 620MPa	≥ 440MPa	≥ 20%	250HBW(25HRB)

How to Choose Good Quality Boiler Tubes?

To pick out the right and high-quality boiler tubes, you should take into consideration the following:

Look at the cross-section of the tube. There are no bumps or irregularities in the cross-section of a seamless tube of good quality because it will have a smooth cross-section.
Check the density of the pipe to understand the percentage of impurities in the tube. Avoid lines with low density!
Make sure you check the trademark. It is common for renowned manufacturers to put their brands on their seamless tubes.
Check the surface of the boiler tube.

A good quality boiler tube will have a smooth surface on the inside. If the surface is rough and uneven, you can be sure that the boiler tube’s quality is lower.

Rust Removal of the Boiler Tubes

Several methods are available for removing rust from boiler tubes, the simplest being using a solvent and emulsion to clean the pipe. However, this method can only remove dust, oil, etc., and not altogether remove all organic residues from the tubes.

A manual or power tool can also be used to remove rust. Oxide coatings, welding slag, and rust can be removed with cleaning tools.

It is prevalent Chemical and electrolytic methods, as well as acid cleaning methods, are the most frequently used methods.

In addition to removing dirt, oxide, and rust from the boiler tube to a greater extent than any other cleaning method, this method can improve the roughness of the tube.

Boiler Tubes Wall Thickness

Boiler Tubes Schedule
SCH 10	SCH 20	SCH 30	SCH STD	SCH 40	SCH 60	SCH XS	SCH 80	SCH 100	SCH 120	SCH 140	SCH 160	SCH XXS
Boiler Tubes Wall Thickness *(in)*
1/8	0.405	0.068	0.068	0.095	0.095
1/4	0.540	0.088	0.088	0.119	0.119
3/8	0.675	0.091	0.091	0.126	0.126
1/2	0.840	0.109	0.109	0.147	0.147	0.187	0.294
3/4	1.050	0.113	0.113	0.154	0.154	0.219	0.308
1	1.315	0.133	0.133	0.179	0.179	0.250	0.358
1 1/4	1.660	0.140	0.140	0.191	0.191	0.250	0.382
1 1/2	1.900	0.145	0.145	0.200	0.200	0.281	0.400
2	2.375	0.154	0.154	0.218	0.218	0.344	0.436
2 1/2	2.875	0.203	0.203	0.276	0.276	0.375	0.552
3	3.500	0.216	0.216	0.300	0.300	0.438	0.600
3 1/2	4.000	0.226	0.226	0.318	0.318
4	4.500	0.237	0.237	0.337	0.337	0.438	0.531	0.674
5	5.563	0.258	0.258	0.375	0.375	0.500	0.625	0.750
6	6.625	0.280	0.280	0.432	0.432	0.562	0.719	0.864
8	8.625	0.250	0.277	0.322	0.322	0.406	0.500	0.500	0.594	0.719	0.812	0.906	0.875
10	10.750	0.250	0.307	0.365	0.365	0.500	0.500	0.594	0.719	0.844	1.000	1.125	1.000
12	12.750	0.250	0.330	0.375	0.406	0.562	0.500	0.688	0.844	1.000	1.125	1.312	1.000
14	14.000	0.250	0.312	0.375	0.375	0.438	0.594	0.500	0.750	0.938	1.094	1.250	1.406
16	16.000	0.250	0.312	0.375	0.375	0.500	0.656	0.500	0.844	1.031	1.219	1.438	1.594
18	18.000	0.250	0.312	0.438	0.375	0.562	0.750	0.500	0.938	1.156	1.375	1.562	1.781
20	20.000	0.250	0.375	0.500	0.375	0.594	0.812	0.500	1.031	1.281	1.500	1.750	1.969
22	22.000	0.250	0.375	0.500	0.375	0.875	0.500	1.125	1.375	1.625	1.875	2.125
24	24.000	0.250	0.375	0.562	0.375	0.688	0.969	0.500	1.219	1.531	1.812	2.062	2.344
30	30.000	0.312	0.500	0.625	0.375	0.500
32	32.000	0.312	0.500	0.625	0.375	0.688
34	34.000	0.312	0.500	0.625	0.375	0.688
36	36.000	0.312	0.500	0.625	0.375	0.750
42	42.000	0.500	0.625	0.375	0.750

Boiler Tubes Strength

The quality of the welds is excellent
We have procured the steel for this project from SAIL, one of the world’s leading steel manufacturers.
Tubes that have low tolerances on the OD and thickness of ERW tubes
The company RatnaExports.com is a self-certified manufacturer of boiler tubes and pipes.
Team of in-house R&D and inspection professionals

Boiler Tubes Pressure Rating

AVE. WALL INCHES	MIN YIELD STRENGTH (PSI)	MIN TENSILE STRENGTH (PSI)	THEORETICAL BURST PRESSURE * (PSI)	WORKING PRESSURE (PSI) 25% OF BURST	THEORETICAL YIELD POINT ** (PSI)	COLLAPSE PRESSURE *** (PSI)
0.250	0.020	30,000	75,000	14,286	3,571	5,714	4,416
0.250	0.028	30,000	75,000	21,649	5,412	8,660	5,967
0.250	0.035	30,000	75,000	29,167	7,292	11,667	7,224
0.250	0.049	30,000	75,000	48,355	12,089	19,342	9,455
0.250	0.065	30,000	75,000	81,250	20,313	32,500	11,544
0.375	0.020	30,000	75,000	8,955	2,239	3,582	3,029
0.375	0.028	30,000	75,000	13,166	3,292	5,266	4,145
0.375	0.035	30,000	75,000	17,213	4,303	6,885	5,077
0.375	0.049	30,000	75,000	26,534	6,634	10,614	6,816
0.375	0.065	30,000	75,000	39,796	9,949	15,918	8,597
0.500	0.020	30,000	75,000	6,522	1,630	2,609	2,304
0.500	0.028	30,000	75,000	9,459	2,365	3,784	3,172
0.500	0.035	30,000	75,000	12,209	3,052	4,884	3,906
0.500	0.049	30,000	75,000	18,284	4,571	7,313	5,304
0.500	0.065	30,000	75,000	26,351	6,588	10,541	6,786
0.500	0.083	30,000	75,000	37,275	9,319	14,910	8,307
0.625	0.020	30,000	75,000	5,128	1,282	2,051	1,859
0.625	0.028	30,000	75,000	7,381	1,845	2,953	2,568
0.625	0.035	30,000	75,000	9,459	2,365	3,784	3,172
0.625	0.049	30,000	75,000	13,947	3,487	5,579	4,335
0.625	0.065	30,000	75,000	19,697	4,924	7,879	5,591
0.625	0.083	30,000	75,000	27,124	6,781	10,850	6,910
0.625	0.095	30,000	75,000	32,759	8,190	13,103	7,734
0.625	0.109	30,000	75,000	40,172	10,043	16,069	8,639
0.750	0.028	30,000	75,000	6,052	1,513	2,421	2,156
0.750	0.035	30,000	75,000	7,721	1,930	3,088	2,669
0.750	0.049	30,000	75,000	11,273	2,818	4,509	3,664
0.750	0.065	30,000	75,000	15,726	3,931	6,290	4,749
0.750	0.083	30,000	75,000	21,318	5,330	8,527	5,905
0.750	0.095	30,000	75,000	25,446	6,362	10,179	6,637
0.750	0.109	30,000	75,000	30,733	7,683	12,293	7,453
0.750	0.120	30,000	75,000	35,294	8,824	14,118	8,064
0.875	0.020	30,000	75,000	3,593	898	1,437	1,340
0.875	0.028	30,000	75,000	5,128	1,282	2,051	1,859
0.875	0.035	30,000	75,000	6,522	1,630	2,609	2,304
0.049	30,000	75,000	9,459	2,365	3,784	3,172
0.875	0.065	30,000	75,000	13,087	3,272	5,235	4,126
0.875	0.083	30,000	75,000	17,560	4,390	7,024	5,152
0.875	0.095	30,000	75,000	20,803	5,201	8,321	5,807
0.875	0.109	30,000	75,000	24,886	6,221	9,954	6,543
0.875	0.120	30,000	75,000	28,346	7,087	11,339	7,100
1.000	0.028	30,000	75,000	4,449	1,112	1,780	1,633
1.000	0.035	30,000	75,000	5,645	1,411	2,258	2,027
1.000	0.049	30,000	75,000	8,149	2,037	3,259	2,796
1.000	0.065	30,000	75,000	11,207	2,802	4,483	3,647
1.000	0.083	30,000	75,000	14,928	3,732	5,971	4,567
1.000	0.095	30,000	75,000	17,593	4,398	7,037	5,159
1.000	0.109	30,000	75,000	20,908	5,227	8,363	5,827
1.000	0.120	30,000	75,000	23,684	5,921	9,474	6,336
1.000	0.134	30,000	75,000	27,459	6,865	10,984	6,963
1.250	0.035	30,000	75,000	4,449	1,112	1,780	1,633
1.250	0.049	30,000	75,000	6,380	1,595	2,552	2,260

Countries We Export:

Afghanistan, Albania, Algeria, Andorra, Angola, Antigua-Barbuda Argentina, Armenia, Australia, Austria, Azerbaijan, Bahamas, Bahrain, Bangladesh, Barbados, Belarus, Belgium, Belize, Benin, Bhutan, Bolivia, Bosnia-Herzegovina, Botswana, Brazil, Brunei, Bulgaria, Burkina-Faso, Burundi, Côte d’Ivoire, Cabo Verde, Cambodia, Cameroon, Canada, Central African Republic, Chad, Chile, China, Colombia, Comoros, Congo (Congo-Brazzaville), Costa-Rica, Croatia, Cuba, Cyprus, Czechia (Czech Republic), Democratic Republic of the Congo, Denmark, Djibouti, Dominica, Dominican Republic, Ecuador, Egypt, El Salvador, Equatorial Guinea, Eritrea, Estonia, Eswatini (fmr. “Swaziland”), Ethiopia, Fiji, Finland, France, Gabon, Gambia, Georgia, Germany, Ghana, Greece, Grenada, Guatemala, Guinea, Guinea-Bissau, Guyana, Haiti, Holy See, Honduras, Hungary, Iceland, India, Indonesia, Iran, Iraq, Ireland, Israel, Italy, Jamaica, Japan, Jordan, Kazakhstan, Kenya, Kiribati, Kuwait, Kyrgyzstan, Laos, Latvia, Lebanon, Lesotho, Liberia, Libya, Liechtenstein, Lithuania, Luxembourg, Madagascar, Malawi, Malaysia, Maldives, Mali, Malta, Marshall Islands, Mauritania, Mauritius, Mexico, Micronesia, Moldova, Monaco, Mongolia, Montenegro, Morocco, Mozambique, Myanmar (formerly Burma), Namibia, Nauru, Nepal, Netherlands, New Zealand, Nicaragua, North Korea, North Macedonia, Norway, Oman, Pakistan, Palau, Palestine-State, Panama, Papua, New Guinea, Paraguay, Peru, Philippines, Poland, Portugal, Qatar, Romania, Russia, Rwanda, Saint Kitts and Nevis, Saint Lucia, Saint Vincent and the Grenadines, Samoa, San Marino, Sao Tome and Principe, Saudi Arabia, Senegal, Serbia, Seychelles, Sierra Leone, Singapore, Slovakia, Slovenia, Solomon Islands, Somalia, South Africa, South Korea, South Sudan, Spain, Sri Lanka, Sudan, Suriname, Sweden, Switzerland, Syria, Tajikistan, Tanzania, Thailand, Timor-Leste, Togo, Tonga, Trinidad and Tobago, Tunisia, Turkey, Turkmenistan, Tuvalu, Uganda, Ukraine, United Arab Emirates, United Kingdom, United States of America, Uruguay, Uzbekistan, Vanuatu, Venezuela, Vietnam, Yemen, Zambia, Zimbabwe.

Cities We Supply:

London, New-York, Paris, Moscow, Tokyo, Dubai, Singapore, Barcelona, Los-Angeles, Madrid Rome, Chicago, Toronto, San-Francisco, Abu-Dhabi, St-Petersburg, Amsterdam, Berlin Prague, Washington,Istanbul, Las-Vegas, Doha, Seoul, Sydney, Beijing, Miami, Munich, Milan, San-Diego, Bangkok, Vienna, Dublin, Vancouver, Boston, Zurich, Melbourne, Budapest, Houston, Seattle, Montreal, Hong-Kong, Frankfurt, Sao-Paulo, Tel-Aviv, Copenhagen, Calgary, Orlando, Atlanta, Dallas, Hamburg, Osaka, Lisbon, Austin, Phoenix Naples, Oslo, Denver, Stockholm, Riyadh, Delhi, Buenos Aires, San-Jose, Brussels, Portland Philadelphia, Ottawa, Helsinki, Valencia, Brisbane, Warsaw, Minneapolis, Shanghai, Lyon, Adelaide, Edmonton, Marseille, Muscat, Athens, Stuttgart, Rio-De-Janeii, Baltimore, Auckland, Cologne, New-Orlean, Kuwait-City, Kiev, Hanover, Perth, Minsk, Bucharest, Nashville, Dusseldorf, Manchester, Sacramento, Glasgow, Mexico-City, Salt-Lake-Ci, Raleigh, Cracow

sales@ratnaexports.com

9920228653

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Boiler Tubes

Product Specification

Chemical Composition

Mechanical Composition

Equivalent Grades

Providing a range of high-quality Boiler Pipes, Boiler Tubes & Boiler Lsaw Pipes, Boiler Saw Pipes, Heat Exchanger Tubes and Condenser Tubes, Water Heater Pipes & Tube, and Boiler Saw Pipes Manufacturers & Suppliers at low prices

Boiler Tube Manufacturers & Exporters of Electric Resistance Welded Carbon Steel Boiler Tubes, Boiler Pipes Insulation Distributors, Steam Boiler Pipes, Boiler Pipes Erw Steel Pipe, Lower Temperature Boiler Pipe And Tube Manufacturers & Exporters Throughout The World

Detailed Information:

How Are Boiler Tubes Made?

Boiler Tubes Specification:

Boiler Tubes Chemical Properties

How to Choose Good Quality Boiler Tubes?

Rust Removal of the Boiler Tubes

Boiler Tubes Wall Thickness

Boiler Tubes Grades

Boiler Tubes Strength

Boiler Tubes Pressure Rating

Boiler Tubes Application Industry

Countries We Export:

Cities We Supply:

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