Tube Insert

Pipeline, Tube Inserts / Plugs, End Protectors, Nozzles, Tower Packing, Tube Insert, manufacturers, suppliers, exporters, traders, dealers, manufacturing companies, retailers, producers, Industrial Pipe & Tube Fittings India

Bronze Tapered Tube Plugs For Heat Exchanger, Bronze Tapered Plugs Manufacturer, Bronze Tapered Tube Plugs Exporter, Supplier Of Heat Exchanger Bronze Tapered Tube Plugs in India.

In India, Ratna Exports is a distributor and manufacturer of components. We can manufacture some products in non-standard colors or materials for large quantities. You can contact us to discuss your needs if you are looking for something not listed on our site, as we offer a custom molding service.

Tubular fabrications and furniture can be neatly finished with tube inserts, end caps, or plastic bungs, saving labor. In addition to box section and round ribbed inserts, we offer rectangular and oval inserts, domed and angled inserts, and black, gray, and white tube caps. We manufacture and supply chrome-capped inserts, steel inserts, and feet for chairs and tables.

In addition to adding a finished appearance to any furniture item or product that incorporates plastic or steel tubing, our high-quality plastic tube inserts are designed to complement the material. In addition to looking smart, tube inserts are used to move furniture more smoothly across a surface without dragging. As a result of the weight distributed more evenly in high-quality inserts, indentation marks will be minimized in flooring.

Our company manufactures tube inserts in various shapes, sizes, and types. The majority of our inserts are made from polyethylene. We can offer customization on high-volume orders. Download our catalog today!

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Contact Ratna Exports today for a best offer & competitive quotation Of Tube Insert

About Tube Inserts

Inserts are used in shell-and-tube heat exchangers to protect the tubes. Inserts are placed at the ends of heat exchanger tubes to:

Make sure they are protected from erosion at the inlet end

Inflammation

An impediment

A falling fluid-type exchanger induces fluid to fall on the ID of a tube

The exchanger tubes transfer extremely high heat past the tube sheet.

Who Uses Tube Inserts?

Tube inserts improve any production process that requires the use of heat exchangers. By modifying the flow stream characteristics of heat exchangers, tube inserts improve the tube side performance of heat exchangers. In the case of heat exchangers, tube inserts will increase tube life and efficiency, resulting in substantial savings on production and costs.

Why Use Tube Inserts?

Shell & tube exchangers are prone to the following problems:

Corrosion/erosions at the tube end

Cracks caused by stress corrosion

Rust in crevices

Pitting on a localized basis

Grooving with ammonia

Expansion of the tube is improper

Joints between tubes on sheet metal have become weak

Tube inserts are the most efficient and cost-effective solution to prevent these problems from affecting pipeline flow and reducing production loss.

Looking to buy Tube Insert From a manufacturer in India

Feel free to call or email us to explore how we can assist in growing your business. It would be our pleasure to collaborate with a valued client like you. Please Call On +91 9920228653 Or Mail Us On [email protected]

Our Tube Insert Range

In addition to tube inserts, RatnaExports.com offers a wide range of products, including:

Inserts for threaded tubes,

Tube inserts with square ends

Tube inserts with round ends

Inserts for metal tubes that are threaded

Inserts for square tubes that are threaded

Tube inserts with rectangular shapes

Inserts for round tubes threaded on the inside

Our tube insert range includes the following

Two plastic inserts are available: nylon (polyamide), LDPE, and PP.

These heads are designed for tubes that project slightly outside the tube sheet. The projection is protected so high-velocity impingement does not affect the tube mouths and ensures increased tube and mouth life.

When the tube sheet is not exposed beyond the flared head, then flared heads are used.

Surface condensers typically use plastic inserts. Nylon inserts can withstand temperatures up to 150°C. PTFE inserts can withstand temperatures up to 250°C.

It is possible to manufacture metal inserts from stainless steel 304, 310, 316, 317, 321/347, 410, Hastelloy, Cu-Ni 90/10, Cu-Ni 70/30, titanium, zirconium, Inconel 600, zirconium 702, aluminum brass, admiralty brass, and aluminum bronze. High alumina and refractory alumina ceramic inserts are also available.

A ferrous insert is typically used for applications requiring high temperatures

This insert is used for high-temperature applications with temperatures of 900°C, where tube sheet warping is an issue. High-temperature ceramic paper is used to add to the level of protection.

The tube plugs are designed to protect tube ends during storage and transportation and for coating. There are two types of tube plugs:

High-temperature applications call for tapper plugs.

There are solid and hollow pressure plugs available in LDPE, PP, brass cupro-nickel, etc., for different sizes of tubes.

The condenser performance suffers when condensation deposits inside the tubes are scraped away with projectiles. These deposits are the result of water deposits that affect heat transfer.

A variety of materials make up the projectiles, which have blades rounded at the tip and positioned so that deposits be removed at the inner length of the tube.

Compared to other cleaning methods, these projectiles are incredibly efficient and economical.

SQUARE TUBE INSERTS

Our standard square tube inserts and end caps range from 10mm to 150mm. We manufacture flat, domed, and angled inserts.

ROUND TUBE INSERTS

We offer round inserts in a wide variety of diameters and lightweight or heavy-duty options. Some of our round inserts come in a variety of colors as standard.

RECTANGULAR TUBE INSERTS

Various rectangular inserts and endcaps, including domed, angled, and curved bases, are available. Whether you need rectangular, round, or square inserts, you can choose between ribbed or plain shanks. Ribbed shanks offer ease of installation and neatness. For furniture requiring castors, we provide threaded inserts in plastic or metal.

METAL INSERTS

Our metal tube inserts range from aluminum alloy inserts to steel tube inserts. Our chrome-capped ribbed products combine a metal finish with the optimal fit of a ribbed shank.

Pressure Ratings

Tube O.D. (inch) TUBE WALL THICKNESS (inch)
0.010 0.012 0.014 0.016 0.020 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.120
1/16 5600 6800 8100 9400 12000
1/8 8500 10900
3/16 5400 7000 10200
1/4 4000 5100 7500 10200
5/16 4000 5800 8000
3/8 3300 4800 6500
1/2 2600 3700 5100 6700
5/8 2900 4000 5200 6000
3/4 2400 3300 4200 4900 5800
7/8 2000 2800 3600 4200 4800
1 2400 3100 3600 4200 4700
= Tubing working pressure (psi)

Dimensional Drawings

FRACTIONAL

Tube O.D.

Tube I.D.

I.D. of Bore

 

(inch)

(inch)

(mm)

 

Part No.

   

I 3-2

3/16

1/8

2.28

I 4-2

1/4

1/8

2.28

I 4-3

1/4

3/16

3.55

I 5-2

5/16

1/8

2.28

I 5-3

5/16

3/16

3.04

I 5-4

5/16

1/4

4.82

I 6-3

3/8

3/16

3.04

I 6-4

3/8

1/4

4.82

I 8-4

1/2

1/4

4.82

I 8-6

1/2

3/8

7.87

I 10-6

5/8

3/8

7.87

I 10-8

5/8

1/2

11.17

I 12-8

3/4

1/2

11.17

I 12-10

3/4

5/8

14.22

I 16-12

1

3/4

17.52

Competitor Cross Reference

COMPETITOR PART NUMBER
ITEM # SWAGELOK SSP DUOLOK PARKER A-LOK
I 3-2 SS-305-2 ISSD3TI2 3TIZ(.125)-SS
I 4-2 SS-405-2 ISSD4TI2 4TIZ(.125)-SS
I 4-3 SS-405-3 ISSD4TI3 4TIZ(.188)-SS
I 5-2 SS-505-2 ISSD5TI2 5TIZ(.125)-SS
I 5-3 SS-505-3 ISSD5TI3 5TIZ(.188)-SS
I 5-4 SS-505-4 ISSD5TI4 5TIZ(.250)-SS
I 6-3 SS-605-3 ISSD6TI3 6TIZ(.188)-SS
I 6-4 SS-605-4 ISSD6TI4 6TIZ(.250)-SS
I 8-4 SS-815-4 ISSD8TI4 8TIZ(.250)-SS
I 8-6 SS-815-6 ISSD8TI6 8TIZ(.375)-SS
I 10-6 SS-1015-6 ISSD10TI6 10TIZ(.375)-SS
I 10-8 SS-1015-8 ISSD10TI8 10TIZ(.500)-SS
I 12-8 SS-1215-8 ISSD12TI8 12TIZ(.500)-SS
I 12-10 SS-1215-10 ISSD12TI10 12TIZ(.625)-SS
I 16-12 SS-1615-12 ISSD16TI12 16TIZ(.750)-SS

Tube Insert Application Industries

Off-Shore Oil Drilling Companies

Power Generation

Petrochemicals

Gas Processing

Specialty Chemicals

Pharmaceuticals

Pharmaceutical Equipment

Chemical Equipment

Sea Water Equipment

Heat Exchangers

Condensers

Pulp and Paper Industry

Tube Insert Test Certificates

We at Ratna Exports provide Manufacturer TC (Test Certificate) following EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, and Third Party Inspection Report. We also provide Standard certificates like EN 10204 3.1 and additional requirement. NACE MR 01075. FERRITE CONTENT as per norms if requested by clients.

EN 10204/3.1B,

Raw Materials Certificate

100% Radiography Test Report

Third Party Inspection Report, etc.

ASTM, ASME Tube Insert Value Added Services

Material Testing:

RatnaExports.com ensures that all our materials undergo strict quality tests before dispatching them to our clients.

Mechanical Testing Such as Tensile of Area

Hardness Test

Chemical Analysis – Spectro Analysis

Positive Material Identification – PMI Testing

Flattening Test

Micro and MacroTest

Pitting Resistance Test

Flaring Test

Intergranular Corrosion (IGC) Test

Documentation

Commercial Invoice which includes HS Code

Packing List including net weight and gross weight, number of boxes, Marks, and Numbers

Certificate of Origin legalized/attested by the Chamber of Commerce or Embassy

Fumigation Certificates

Raw Material Test Reports

Material Traceability Records

Quality Assurance Plan (QAP)

Heat Treatment Charts

Test Certificates certifying NACE MR0103, NACE MR0175

Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2

Guarantee Letter

NABL-approved Laboratory Test Reports

Welding Procedure Specification/Procedure Qualification Record, WPS/PQR

Form A for the Generalized System of Preferences (GSP)

Tube Insert Packaging

Tube inserts are widely used in various industries including petrochemical, oil and gas, power generation, bulk liquid transportation, chemicals, pharmaceuticals, pulp and paper manufacturing, textiles, and others. All our Tube Inserts are manufactured following international standards. Tube Insert is packaged to ensure that there is no damage during transit. In the case of exports, standard export packaging is done in wooden cases. All Tube inserts are marked with Grade, Lot No, Size, Degree, and our trademark. We can also make custom markings on Tube Insert on special requests.

Applications Industry Tube Insert