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Pipeline, Tube Inserts / Plugs, End Protectors, Nozzles, Tower Packing, Tube Insert, manufacturers, suppliers, exporters, traders, dealers, manufacturing companies, retailers, producers, Industrial Pipe & Tube Fittings India
Bronze Tapered Tube Plugs For Heat Exchanger, Bronze Tapered Plugs Manufacturer, Bronze Tapered Tube Plugs Exporter, Supplier Of Heat Exchanger Bronze Tapered Tube Plugs in India.
In India, Ratna Exports is a distributor and manufacturer of components. We can manufacture some products in non-standard colors or materials for large quantities. You can contact us to discuss your needs if you are looking for something not listed on our site, as we offer a custom molding service.
Tubular fabrications and furniture can be neatly finished with tube inserts, end caps, or plastic bungs, saving labor. In addition to box section and round ribbed inserts, we offer rectangular and oval inserts, domed and angled inserts, and black, gray, and white tube caps. We manufacture and supply chrome-capped inserts, steel inserts, and feet for chairs and tables.
In addition to adding a finished appearance to any furniture item or product that incorporates plastic or steel tubing, our high-quality plastic tube inserts are designed to complement the material. In addition to looking smart, tube inserts are used to move furniture more smoothly across a surface without dragging. As a result of the weight distributed more evenly in high-quality inserts, indentation marks will be minimized in flooring.
Our company manufactures tube inserts in various shapes, sizes, and types. The majority of our inserts are made from polyethylene. We can offer customization on high-volume orders. Download our catalog today!
Contact Ratna Exports today for a best offer & competitive quotation Of Tube Insert
About Tube Inserts
Inserts are used in shell-and-tube heat exchangers to protect the tubes. Inserts are placed at the ends of heat exchanger tubes to:
Make sure they are protected from erosion at the inlet end
Inflammation
An impediment
A falling fluid-type exchanger induces fluid to fall on the ID of a tube
The exchanger tubes transfer extremely high heat past the tube sheet.
Who Uses Tube Inserts?
Tube inserts improve any production process that requires the use of heat exchangers. By modifying the flow stream characteristics of heat exchangers, tube inserts improve the tube side performance of heat exchangers. In the case of heat exchangers, tube inserts will increase tube life and efficiency, resulting in substantial savings on production and costs.
Why Use Tube Inserts?
Shell & tube exchangers are prone to the following problems:
Corrosion/erosions at the tube end
Cracks caused by stress corrosion
Rust in crevices
Pitting on a localized basis
Grooving with ammonia
Expansion of the tube is improper
Joints between tubes on sheet metal have become weak
Tube inserts are the most efficient and cost-effective solution to prevent these problems from affecting pipeline flow and reducing production loss.
Looking to buy Tube Insert From a manufacturer in India
Our Tube Insert Range
In addition to tube inserts, RatnaExports.com offers a wide range of products, including:
Inserts for threaded tubes,
Tube inserts with square ends
Tube inserts with round ends
Inserts for metal tubes that are threaded
Inserts for square tubes that are threaded
Tube inserts with rectangular shapes
Inserts for round tubes threaded on the inside
Our tube insert range includes the following
Two plastic inserts are available: nylon (polyamide), LDPE, and PP.
These heads are designed for tubes that project slightly outside the tube sheet. The projection is protected so high-velocity impingement does not affect the tube mouths and ensures increased tube and mouth life.
When the tube sheet is not exposed beyond the flared head, then flared heads are used.
Surface condensers typically use plastic inserts. Nylon inserts can withstand temperatures up to 150°C. PTFE inserts can withstand temperatures up to 250°C.
It is possible to manufacture metal inserts from stainless steel 304, 310, 316, 317, 321/347, 410, Hastelloy, Cu-Ni 90/10, Cu-Ni 70/30, titanium, zirconium, Inconel 600, zirconium 702, aluminum brass, admiralty brass, and aluminum bronze. High alumina and refractory alumina ceramic inserts are also available.
A ferrous insert is typically used for applications requiring high temperatures
This insert is used for high-temperature applications with temperatures of 900°C, where tube sheet warping is an issue. High-temperature ceramic paper is used to add to the level of protection.
The tube plugs are designed to protect tube ends during storage and transportation and for coating. There are two types of tube plugs:
High-temperature applications call for tapper plugs.
There are solid and hollow pressure plugs available in LDPE, PP, brass cupro-nickel, etc., for different sizes of tubes.
The condenser performance suffers when condensation deposits inside the tubes are scraped away with projectiles. These deposits are the result of water deposits that affect heat transfer.
A variety of materials make up the projectiles, which have blades rounded at the tip and positioned so that deposits be removed at the inner length of the tube.
Compared to other cleaning methods, these projectiles are incredibly efficient and economical.
SQUARE TUBE INSERTS
Our standard square tube inserts and end caps range from 10mm to 150mm. We manufacture flat, domed, and angled inserts.
ROUND TUBE INSERTS
We offer round inserts in a wide variety of diameters and lightweight or heavy-duty options. Some of our round inserts come in a variety of colors as standard.
RECTANGULAR TUBE INSERTS
Various rectangular inserts and endcaps, including domed, angled, and curved bases, are available. Whether you need rectangular, round, or square inserts, you can choose between ribbed or plain shanks. Ribbed shanks offer ease of installation and neatness. For furniture requiring castors, we provide threaded inserts in plastic or metal.
METAL INSERTS
Our metal tube inserts range from aluminum alloy inserts to steel tube inserts. Our chrome-capped ribbed products combine a metal finish with the optimal fit of a ribbed shank.
Pressure Ratings
Tube O.D. (inch) | TUBE WALL THICKNESS (inch) | ||||||||||||
0.010 | 0.012 | 0.014 | 0.016 | 0.020 | 0.028 | 0.035 | 0.049 | 0.065 | 0.083 | 0.095 | 0.109 | 0.120 | |
1/16 | 5600 | 6800 | 8100 | 9400 | 12000 | ||||||||
1/8 | 8500 | 10900 | |||||||||||
3/16 | 5400 | 7000 | 10200 | ||||||||||
1/4 | 4000 | 5100 | 7500 | 10200 | |||||||||
5/16 | 4000 | 5800 | 8000 | ||||||||||
3/8 | 3300 | 4800 | 6500 | ||||||||||
1/2 | 2600 | 3700 | 5100 | 6700 | |||||||||
5/8 | 2900 | 4000 | 5200 | 6000 | |||||||||
3/4 | 2400 | 3300 | 4200 | 4900 | 5800 | ||||||||
7/8 | 2000 | 2800 | 3600 | 4200 | 4800 | ||||||||
1 | 2400 | 3100 | 3600 | 4200 | 4700 | ||||||||
= Tubing working pressure (psi) |
Dimensional Drawings
FRACTIONAL | |||
Tube O.D. | Tube I.D. | I.D. of Bore | |
(inch) | (inch) | (mm) | |
Part No. | |||
I 3-2 | 3/16 | 1/8 | 2.28 |
I 4-2 | 1/4 | 1/8 | 2.28 |
I 4-3 | 1/4 | 3/16 | 3.55 |
I 5-2 | 5/16 | 1/8 | 2.28 |
I 5-3 | 5/16 | 3/16 | 3.04 |
I 5-4 | 5/16 | 1/4 | 4.82 |
I 6-3 | 3/8 | 3/16 | 3.04 |
I 6-4 | 3/8 | 1/4 | 4.82 |
I 8-4 | 1/2 | 1/4 | 4.82 |
I 8-6 | 1/2 | 3/8 | 7.87 |
I 10-6 | 5/8 | 3/8 | 7.87 |
I 10-8 | 5/8 | 1/2 | 11.17 |
I 12-8 | 3/4 | 1/2 | 11.17 |
I 12-10 | 3/4 | 5/8 | 14.22 |
I 16-12 | 1 | 3/4 | 17.52 |
Competitor Cross Reference
COMPETITOR PART NUMBER | |||
ITEM # | SWAGELOK | SSP DUOLOK | PARKER A-LOK |
I 3-2 | SS-305-2 | ISSD3TI2 | 3TIZ(.125)-SS |
I 4-2 | SS-405-2 | ISSD4TI2 | 4TIZ(.125)-SS |
I 4-3 | SS-405-3 | ISSD4TI3 | 4TIZ(.188)-SS |
I 5-2 | SS-505-2 | ISSD5TI2 | 5TIZ(.125)-SS |
I 5-3 | SS-505-3 | ISSD5TI3 | 5TIZ(.188)-SS |
I 5-4 | SS-505-4 | ISSD5TI4 | 5TIZ(.250)-SS |
I 6-3 | SS-605-3 | ISSD6TI3 | 6TIZ(.188)-SS |
I 6-4 | SS-605-4 | ISSD6TI4 | 6TIZ(.250)-SS |
I 8-4 | SS-815-4 | ISSD8TI4 | 8TIZ(.250)-SS |
I 8-6 | SS-815-6 | ISSD8TI6 | 8TIZ(.375)-SS |
I 10-6 | SS-1015-6 | ISSD10TI6 | 10TIZ(.375)-SS |
I 10-8 | SS-1015-8 | ISSD10TI8 | 10TIZ(.500)-SS |
I 12-8 | SS-1215-8 | ISSD12TI8 | 12TIZ(.500)-SS |
I 12-10 | SS-1215-10 | ISSD12TI10 | 12TIZ(.625)-SS |
I 16-12 | SS-1615-12 | ISSD16TI12 | 16TIZ(.750)-SS |
Tube Insert Application Industries
Off-Shore Oil Drilling Companies
Power Generation
Petrochemicals
Gas Processing
Specialty Chemicals
Pharmaceuticals
Pharmaceutical Equipment
Chemical Equipment
Sea Water Equipment
Heat Exchangers
Condensers
Pulp and Paper Industry
Tube Insert Test Certificates
We at Ratna Exports provide Manufacturer TC (Test Certificate) following EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, and Third Party Inspection Report. We also provide Standard certificates like EN 10204 3.1 and additional requirement. NACE MR 01075. FERRITE CONTENT as per norms if requested by clients.
EN 10204/3.1B,
Raw Materials Certificate
100% Radiography Test Report
Third Party Inspection Report, etc.
ASTM, ASME Tube Insert Value Added Services
Material Testing:
RatnaExports.com ensures that all our materials undergo strict quality tests before dispatching them to our clients.
Mechanical Testing Such as Tensile of Area
Hardness Test
Chemical Analysis – Spectro Analysis
Positive Material Identification – PMI Testing
Flattening Test
Micro and MacroTest
Pitting Resistance Test
Flaring Test
Intergranular Corrosion (IGC) Test
Documentation
Commercial Invoice which includes HS Code
Packing List including net weight and gross weight, number of boxes, Marks, and Numbers
Certificate of Origin legalized/attested by the Chamber of Commerce or Embassy
Fumigation Certificates
Raw Material Test Reports
Material Traceability Records
Quality Assurance Plan (QAP)
Heat Treatment Charts
Test Certificates certifying NACE MR0103, NACE MR0175
Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2
Guarantee Letter
NABL-approved Laboratory Test Reports
Welding Procedure Specification/Procedure Qualification Record, WPS/PQR
Form A for the Generalized System of Preferences (GSP)
Tube Insert Packaging
Tube inserts are widely used in various industries including petrochemical, oil and gas, power generation, bulk liquid transportation, chemicals, pharmaceuticals, pulp and paper manufacturing, textiles, and others. All our Tube Inserts are manufactured following international standards. Tube Insert is packaged to ensure that there is no damage during transit. In the case of exports, standard export packaging is done in wooden cases. All Tube inserts are marked with Grade, Lot No, Size, Degree, and our trademark. We can also make custom markings on Tube Insert on special requests.
Applications Industry Tube Insert
- Pharmaceutical Industry
- Oil Refineries
- Textile Industries
- Nuclear Plants
- Chemical Industries
- Power Plant
- Petrochemicals Industry
- Sugar Industry
- Engineering Industry
- Chemical Industry
- Food Industry
- Marine Industry